Fix a wrong hourly entry or daily plan. Every change needs a reason and is saved in the audit log with the old and new values. Days that are already reviewed, approved or released are locked until the report is sent back to Draft.
Pick a date and line.
Enter planned bags for each product and day — actual output, achievement % and variance show underneath once entered. Monday–Friday is the operating week; Saturday and Sunday are shown in amber as optional overtime. Days already signed off are locked.
Plan vs actual for every line this week, with % achievement. Weekend columns are shown in amber as optional overtime. This view is read-only — switch to one line above to edit its plan.
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Process average
Variation within each check
OEE by week
Giveaway % by week — average pack weight over standard
Only overfill counts. Based on the average pack weight recorded in SPC checks vs each product's standard (declared) weight.
Where the time is lost — last 28 days
Output vs plan — last 28 days
Lean & Six Sigma
Built from the same daily records above — no separate data entry.
OEE loss waterfall — where the 100% goes
Six Big Losses — minutes, ranked
Process capability — DPMO & sigma level
Reliability — MTBF & MTTR by week
Changeover time (SMED) by week
Daily Production Plan
Enter once per line per product before shift starts. Supervisor / Manager only.
Hourly Output
Select which hour you are reporting for, then enter bags processed and cases packed.
🍽 Lunch break hour — planned output is 0, but you can still enter any bags produced during this time.
⏰ Overtime hour — great work! This is outside the regular shift plan.
Bags and cases are often entered by different people. Fill only your part; it joins the same hour automatically. This choice is remembered on this device.
Processing stage — bags
Packing stage — cases
Bags from this hour that needed reworking before they were good — used for First Pass Yield.
SPC Hourly Check
Select your line and product. Enter all samples. Results are calculated automatically.
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Check recorded at
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This timestamp is locked and cannot be changed — SPC compliance requirement
Product specifications (auto-loaded)
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%
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mm
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g
1. Product moisture — 1 reading per hour
○Enter moisture reading
2. Sealing integrity — 5 samples per hour
Avg: — mm | Min: — | Max: —
○Enter all 5 seal samples
3. Pack weight — 12 samples per hour
Avg: — g | Min: — | Max: —
○Enter all 12 weight samples
○Complete all checks above
Select a line and product to start the SPC check.
Log a Downtime
Select the line that stopped, choose the reason, and how long it was down.